Logistics warehouse floors carry continuous forklift traffic on fixed aisles, and need clear zoning between aisles, storage areas and safety zones. The core requirements are a surface that resists wear along wheel tracks, retains little dust so goods and equipment are not contaminated, and markings that last over the service life.

Logistics warehouse-specific needs

  • Wear resistance concentrated on forklift and trolley aisles.
  • Clear zoning: aisles, storage areas, safety zones.
  • Seamless surfaces, dust-resistant, easy to clean with industrial scrubber machines.
  • Phased installation is possible, avoiding a full shutdown of warehouse operations.

Suitable coating systems

  • RollCoat — 3-coat roller system: the standard system for warehouse floors — one penetrating primer coat and two topcoats, with zone marking using the same coating system.
  • LevelFlow — Self-leveling: for areas that need high flatness and a seamless mirror-finish surface, 1–3 mm thickness selected according to load.

General process

  1. Site survey: area, concrete substrate condition, environmental conditions, expected traffic type and the time available for handover of the work area.
  2. Concrete substrate preparation: floor grinding, crack repair, moisture measurement — a mandatory step before coating, never shortened to meet a schedule.
  3. Primer application: improves adhesion and seals pores on the substrate surface, at the mixing ratio specified by the manufacturer.
  4. Topcoat application: intermediate coat and finishing topcoat according to the configuration of the selected system.
  5. Curing and acceptance: wait until the coating reaches the condition stated in the instructions, then inspect and hand over.

Substrate conditions before installation

  • Concrete at least 28 days old, grade above 200.
  • Floor moisture content below 6–8%.
  • Ambient temperature 10–35°C and air humidity below 75–85% during installation.

Acceptance criteria

  • Seamless surface, no peeling, bubbling or exposed substrate voids.
  • Coating thickness matching the configuration of the selected system.
  • Uniform colour; markings (if any) in the agreed positions.
  • Handover cleaning and maintenance and cleaning guidance for the floor after installation.

Contact us for a quote — pricing follows a quotation after an on-site survey of the actual premises.

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